2004 fz6 owners manual

Horn lead D Clamp the horn lead and radiator hose the external Wire harness side only. Horn lead should be positioned inside of Rear brake light switch lead the hose. N Clamp the rear turn signal lead and license plate B Route it inside in the width direction of the vehicle light lead to the frame. Hook the clamp to the brack- of the left handlebar switch lead.

W Route it behind the starter motor lead. X Point the bend-R section of the throttle cable pull side to the inner side horizontally. It is also possible to visually check the bend-R section. U Coolant reservoir tank hose Fuel tank drain hose Battery cover Cover Connecter cover Starter relay lead Fuel tank breather hose Battery negative lead Brake fluid reservoir hose Battery negative lead coupler Lean angle cut-off switch I Set the 4-pin coupler in the connector cover after B Either right or left side arrangement for the left han- wiring it.

X To the engine ground. AH Pass the spark plug lead 2 through the inner Y To the fuel injection. It is inserted until it makes a click sound the connec- Fuel hose tor, and it checks that a connector does not fall out. It Clip takes care that a foreign substance does not enter Clamp All 4 Clamp notches gear at the time of attachment. Page Periodic Checks And Adjustments S The annual checks must be performed every year, except if a kilometer-based maintenance is per- formed instead.

S From 50, km, repeat the maintenance intervals starting from 10, km. S Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. See page , Front fork S Check operation and for oil leakage. See page Shock absorber S Check operation and shock absorber for oil leakage. Rear cowling Frame side cover For installation, reverse the removal procedure.

Disconnect: S headlight bulb cover S headlight coupler 1 2. Remove: S headlight bulb holder 1 3. Adjust: S headlight beam vertically a. Turn the adjusting screw 1 in direction a or Direction Headlight beam is raised. Headlight beam is Direction lowered. Remove: S connecting rod cap 1 S big end bearings NOTE: Identify the position of each big end bearing so that it can be reinstalled in its original place. Measure: S crankshaft-pin-to-big-end-bearing clear- ance Out of specification!

Replace the big end bearings. Crankshaft-pin-to-big-end-bearing clearance 0. Tighten the connecting rod nuts. Connecting rod nut 15 Nm 1. Replace the connecting rod bolts with new ones. Always install new bolts and nuts. Tighten the connecting rod bolts.

NOTE: Install by carrying out the following procedures in order to assemble in the most suitable condi- tion. S connecting rod bolts Connecting rod bolt Connecting rod bolt 15 Nm 1. Alternatively, remove the fuel tank see Chapter 4 , then trace the wiring from the switch and disconnect it at the wiring connector see illustration.

Tighten the bracket bolts and pivot nut and bolt to the torque settings specified at the beginning of this Chapter. Check the spring tension - it must hold the stand up when it is not in use. If the spring has sagged, replace it. Check the operation of the sidestand switch and starter safety circuit see Chapter 1, Section Subject: , , , , Yamaha FZ6 Fazer service, maintenance, repair.

Add to Cart. Item Description. Loosen but do not remove the bolt securing the rear of the tank see illustrations. Raise the tank at the front to access the hoses and wiring connectors.

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